Top Dock Leveler Manufacturers in Thane: An In-Depth Review
Dock Leveler Manufacturers in Pune, Maharashtra
Dock Leveler Manufacturers in Pune, Dock Leveler Manufacturers in Maharashtra, Dock Leveler Manufacturers in India
Thane, an important city within the Mumbai Metropolitan Region, plays a crucial role in industrial and commercial operations. As industries in Thane expand and modernize, the demand for effective material handling solutions, such as dock levelers, has increased. Dock levelers are essential for bridging the gap between loading docks and transportation vehicles, ensuring smooth and safe cargo operations. This comprehensive guide explores the leading dock leveler manufacturers in Thane, providing details on their offerings and why they are preferred by local businesses.
The Role of Dock Levelers in Thane’s Industrial Sector
Dock levelers are vital in various industrial settings, including warehouses, distribution centers, and loading docks. They facilitate efficient and safe loading and unloading by adjusting the height difference between the dock and the vehicle. In Thane, where industrial activity is rapidly growing, reliable dock levelers are essential for maintaining high productivity and safety standards in material handling operations.
Leading Dock Leveler Manufacturers in Thane
**1. JOST’s Dock Levelers
JOST, a globally recognized name in material handling, offers a range of dock levelers designed for durability and efficiency.
Key Products:
- Hydraulic Dock Levelers: These models provide smooth and precise height adjustment, suitable for high-usage environments.
- Mechanical Dock Levelers: For less frequent use, mechanical levelers offer a cost-effective solution with robust performance.
- Pit Mount and Surface Mount Options: JOST provides flexibility in installation with both pit and surface mount levelers.
Why Choose JOST? JOST is known for its high-quality, reliable products and strong focus on safety and innovation. Their extensive service network and commitment to customer satisfaction make them a preferred choice in Thane.
**2. Systems and Solutions (S&S) Dock Levelers
Systems and Solutions (S&S) is a prominent manufacturer in India, offering a variety of dock levelers designed to enhance material handling efficiency.
Key Products:
- Hydraulic Dock Levelers: S&S’s hydraulic models feature advanced technology for smooth and efficient operation.
- Manual Dock Levelers: These provide a robust and economical option for environments with moderate usage.
- Custom Solutions: S&S offers tailored dock levelers to meet specific operational needs and constraints.
Why Choose Systems and Solutions? S&S is known for its flexibility and strong customer support. Their commitment to quality and adaptability makes them a reliable partner for businesses in Thane.
**3. Transdek India
Transdek India specializes in innovative dock leveler solutions, focusing on enhancing the efficiency of material handling operations.
Key Products:
- Hydraulic Dock Levelers: These feature advanced technology for precise height adjustments and smooth operation.
- Vertical Dock Levelers: Designed for high-volume operations, allowing quick and efficient loading and unloading.
- Dock Shelters and Seals: Complementary products like dock shelters and seals are available to improve energy efficiency and protect against weather conditions.
Why Choose Transdek India? Transdek India is renowned for its innovative designs and high-performance products. Their focus on technological advancements and efficiency makes them a top choice for Thane’s industrial sector.
**4. G.R. Engineering
G.R. Engineering provides a range of dock levelers tailored to meet various industrial needs, offering both reliability and cost-effectiveness.
Key Products:
- Hydraulic Dock Levelers: These models are designed for durability and smooth operation, suitable for different load capacities.
- Mechanical Dock Levelers: G.R. Engineering also offers mechanical levelers, which are ideal for less frequent use.
- Custom Dock Levelers: Custom solutions are available to address specific requirements and constraints.
Why Choose G.R. Engineering? G.R. Engineering is recognized for its reliable and cost-effective solutions. Their focus on quality and customer-centric approach makes them a trusted name in Thane’s dock leveler market.
**5. Shree Ganesh Engineering
Shree Ganesh Engineering is a leading manufacturer of dock levelers, offering products designed to enhance loading and unloading efficiency.
Key Products:
- Hydraulic Dock Levelers: Designed for high-usage environments, these levelers offer smooth height adjustment and load distribution.
- Manual Dock Levelers: Suitable for less frequent use, these models provide durability and simplicity.
- Dock Bumpers and Safety Products: Shree Ganesh also offers related products such as dock bumpers and safety barriers to improve operational safety.
Why Choose Shree Ganesh Engineering? Shree Ganesh Engineering is known for its durable and high-quality products. Their commitment to safety and efficiency makes them a reliable choice for businesses in Thane.
Factors to Consider When Choosing a Dock Leveler Manufacturer in Thane
When selecting a dock leveler manufacturer, consider the following factors to ensure you get the best solution for your needs:
1. Load Capacity and Application
Ensure the dock leveler can handle the maximum load and type of materials required for your operations. Different applications may require specific types of dock levelers.
2. Type of Dock Leveler
Hydraulic dock levelers offer precise height adjustment and are suitable for high-usage environments, while mechanical levelers are more cost-effective for moderate use. Choose the type that fits your operational needs.
3. Safety Features
Look for dock levelers with essential safety features such as safety bars, automatic leveling, and overload protection to ensure safe operations.
4. Installation and Maintenance Services
Opt for a manufacturer that provides comprehensive installation and maintenance services, including support for regular upkeep and spare parts availability.
5. Cost and Value for Money
While cost is a key consideration, focus on the overall value provided by the dock leveler, including its performance, durability, and after-sales support.
The Benefits of Using Dock Levelers in Industrial Operations
Dock levelers offer several advantages that enhance material handling operations:
- Increased Efficiency: Dock levelers enable smooth loading and unloading, reducing downtime and improving operational efficiency.
- Enhanced Safety: By bridging the gap between the dock and the vehicle, dock levelers help prevent accidents and injuries during material handling.
- Versatility: Dock levelers can accommodate various vehicle heights and load capacities, making them suitable for diverse industrial environments.
- Durability: High-quality dock levelers are designed to withstand heavy usage and harsh conditions, providing long-term reliability.
Future Trends in the Dock Leveler Industry in Thane
The dock leveler industry is evolving with new technologies and trends. In Thane, key trends to watch include:
- Increased Adoption of Automated Solutions: Automation in dock levelers, such as sensor-based systems and automated docking, is becoming more common, enhancing operational efficiency and safety.
- Focus on Energy Efficiency: There is a growing emphasis on energy-efficient designs and materials to reduce environmental impact and operational costs.
- Advancements in Safety Features: Enhanced safety features, including advanced control systems and safety barriers, are improving the safety of dock levelers.
Equipment Details
VIMAL dock leveler with 6000 & 10000 kgs capacity is an ergonomically designed
for loading and unloading of goods.
TECHNICAL SPECIFICATIONS
Model No. |
|
|
| |||
A | EQUIPMENT TECHNICAL DETAILING |
|
|
| ||
1 | Equipment Effciency |
| 1 | 1 | ||
2 | Capacity | kg | 6000 Dynamic | 10000 Dynamic | ||
3 | Capacity | kg |
| 12000 Static | ||
4 | Lift / Lowering SPEED | mm/min | 0.05 m/sec | 0.05 m/sec | ||
5 | OVERALL DIMENSIONS |
|
|
| ||
6 | Size L X W X H (mm) | mm | 2730 X 2030 X 480 | 2730 X 2030 X 480 | ||
7 | Lip Extension (mm) | mm | 400 | 400 | ||
8 | Working Range Above & Below | mm | 350 / 250 | 350 / 250 | ||
9 | LIFT Operation |
| Hydraulically | Hydraulically | ||
10 | LIP Motion |
| Hydraulically | Hydraulically | ||
B | HYDRAULIC SYSTEM |
|
|
| ||
1 | Dimension of Power Pack (L X W X H) | mm | 400 H x 560 L x 340 W mm | 400 H x 560 L x 340 W mm | ||
2 | Tank Capacity |
| 8 LITER | 8 LITER | ||
3 | Oil Grade |
| 68 ENCLO | 68 ENCLO | ||
4 | Pump make & Type |
| DOWTY GEAR PUMP | DOWTY GEAR PUMP | ||
5 | Hydraulic Valves make |
| YUKEN | YUKEN | ||
6 | Hydraulic Hose Piping |
| PIX/PARKER/MARKWELL | PIX/PARKER/MARKWELL | ||
7 | Lift Cylinder Qty. |
| 1 NOS | 1 NOS | ||
8 | Cylinder Bore Dia. | mm | 50 mm honed | 50 mm honed | ||
9 | Shaft |
| 40 mm hard chrome Plated | 40 mm hard chrome Plated | ||
10 | Cylinder Stroke | mm | 300 | 300 | ||
11 | Seals Type |
| PU seal | PU seal | ||
12 | Working Pressure Range |
| 100 bar | 100 bar | ||
13 | Pump Flow |
| 1.8 LPM | 1.8 LPM | ||
14 | Lip Cylinder Qty |
| 1 | 1 | ||
15 | Cylinder Bore Dia. | mm | 47 mm seamless | 47 mm seamless | ||
16 | Shaft |
| 35 mm Hard Chrome Plated | 35 mm Hard Chrome Plated | ||
17 | Cylinder Stroke | mm | 200 | 200 | ||
C | Electric Controls |
|
|
| ||
1 | Control Panel / Motor |
| Simens/CG | Simens/CG | ||
2 | Control Voltage for contactor & coils |
| 230V AC | 230V AC | ||
3 | Illuminated integrated LED Switches |
| Tecknik | Tecknik | ||
4 | Electric Wires Make |
| Finolex / Polycab / Avanti | Finolex / Polycab / Avanti | ||
5 | Contactor, Relays, Switch, Push Buttons |
| L&T/Simens | L&T/Simens | ||
6 | MCB |
| Reputed Brand | Reputed Brand | ||
8 | Motor |
| 1 hp 3 Phase – CG / BB | 1 hp 3 Phase – CG / BB | ||
D | Buffers Qty |
| 02 Nos- Rubber (200mm X 200mm X100mm) | 02 Nos- Rubber (200mm X 200mm X100mm) | ||
E | Structure |
| 5 mm | 5 mm | ||
1 | Chequered plate Thickness |
| 6 Nos | 6 Nos | ||
2 | I-beam |
| Pivoted | Pivoted | ||
3 | Lip mounting |
| Pivoted | Pivoted | ||
4 | Deck Mounting |
| 16mm | 16mm | ||
5 | Lip Plate thickness | mm | Pit Drawing To Submit | Pit Drawing To Submit | ||
6 | Lip Type |
|
|
| ||
F | CIVIL Requirements |
| relief valve provided for free floating | relief valve provided for free floating | ||
1 | Safety Available |
| NA Hydraulic does not carry any payload | NA Hydraulic does not carry any payload | ||
2 | Lift Height Loosening (Creeping) |
| NA Hydraulic does not carry any payload | NA Hydraulic does not carry any payload | ||
3 | Hydraulic Failure Collapsible safety |
| Provided | Provided | ||
4 | Safety Side Flaps |
| 10 | 10 | ||
G | Gradeability Maximum | % |
|
| ||
H | UTILITY REQUIREMENTS |
| 15A 3 Phase | 15A 3 Phase | ||
1 | Required Connected load |
| Yellow | Yellow | ||
I | EQUIPMENT COLOR CODING |
| Painted | Painted | ||
1 | Corrosion Resistance: |
|
|
| ||
J | INSTALLATION & COMMISIONING |
| Provided | Provided | ||
1 | Training on Operation & Maintenance |
|
|
| ||
2 | of Sets of Manuals clearly indicating the parts, dwgs, specifications, Operation & maintenance |
| List shall be provided | List shall be provided | ||
K | OPERATION |
|
|
| ||
1 | Equipment to be used for loading & unloading |
| Fork Lift (up to 11 % Gradeability) | Fork Lift (up to 11 % Gradeability) | ||
2 | Containers used for Loading / Unloading |
| STANDARD | STANDARD | ||
L | Warranty |
| 12 MONTHS from the date of installation | 12 MONTHS from the date of installation | ||
Model No. |
|
|
| |||
A | EQUIPMENT TECHNICAL DETAILING |
|
| VI-DL-10 | ||
1 | Equipment Effciency |
| 1 | 1 | ||
2 | Capacity | kg | 6000 Dynamic | 10000 Dynamic | ||
3 | Capacity | kg |
| 12000 Static | ||
4 | Lift / Lowering SPEED | mm/min | 0.05 m/sec | 0.05 m/sec | ||
5 | OVERALL DIMENSIONS |
|
|
| ||
6 | Size L X W X H (mm) | mm | 2730 X 2030 X 480 | 2730 X 2030 X 480 | ||
7 | Lip Extension (mm) | mm | 400 | 400 | ||
8 | Working Range Above & Below | mm | 350 / 250 | 350 / 250 | ||
9 | LIFT Operation |
| Hydraulically | Hydraulically | ||
10 | LIP Motion |
| Hydraulically | Hydraulically | ||
B | HYDRAULIC SYSTEM |
|
|
| ||
1 | Dimension of Power Pack (L X W X H) | mm | 400 H x 560 L x 340 W mm | 400 H x 560 L x 340 W mm | ||
2 | Tank Capacity |
| 8 LITER | 8 LITER | ||
3 | Oil Grade |
| 68 ENCLO | 68 ENCLO | ||
4 | Pump make & Type |
| DOWTY GEAR PUMP | DOWTY GEAR PUMP | ||
5 | Hydraulic Valves make |
| YUKEN | YUKEN | ||
6 | Hydraulic Hose Piping |
| PIX/PARKER/MARKWELL | PIX/PARKER/MARKWELL | ||
7 | Lift Cylinder Qty. |
| 1 NOS | 1 NOS | ||
8 | Cylinder Bore Dia. | mm | 50 mm honed | 50 mm honed | ||
9 | Shaft |
| 40 mm hard chrome Plated | 40 mm hard chrome Plated | ||
10 | Cylinder Stroke | mm | 300 | 300 | ||
11 | Seals Type |
| PU seal | PU seal | ||
12 | Working Pressure Range |
| 100 bar | 100 bar | ||
13 | Pump Flow |
| 1.8 LPM | 1.8 LPM | ||
14 | Lip Cylinder Qty |
| 1 | 1 | ||
15 | Cylinder Bore Dia. | mm | 47 mm seamless | 47 mm seamless | ||
16 | Shaft |
| 35 mm Hard Chrome Plated | 35 mm Hard Chrome Plated | ||
17 | Cylinder Stroke | mm | 200 | 200 | ||
C | Electric Controls |
|
|
| ||
1 | Control Panel / Motor |
| Simens/CG | Simens/CG | ||
2 | Control Voltage for contactor & coils |
| 230V AC | 230V AC | ||
3 | Illuminated integrated LED Switches |
| Tecknik | Tecknik | ||
4 | Electric Wires Make |
| Finolex / Polycab / Avanti | Finolex / Polycab / Avanti | ||
5 | Contactor, Relays, Switch, Push Buttons |
| L&T/Simens | L&T/Simens | ||
6 | MCB |
| Reputed Brand | Reputed Brand | ||
8 | Motor |
| 1 hp 3 Phase – CG / BB | 1 hp 3 Phase – CG / BB | ||
D | Buffers Qty |
| 02 Nos- Rubber (200mm X 200mm X100mm) | 02 Nos- Rubber (200mm X 200mm X100mm) | ||
E | Structure |
| 5 mm | 5 mm | ||
1 | Chequered plate Thickness |
| 6 Nos | 6 Nos | ||
2 | I-beam |
| Pivoted | Pivoted | ||
3 | Lip mounting |
| Pivoted | Pivoted | ||
4 | Deck Mounting |
| 16mm | 16mm | ||
5 | Lip Plate thickness | mm | Pit Drawing To Submit | Pit Drawing To Submit | ||
6 | Lip Type |
|
|
| ||
F | CIVIL Requirements |
| relief valve provided for free floating | relief valve provided for free floating | ||
1 | Safety Available |
| NA Hydraulic does not carry any payload | NA Hydraulic does not carry any payload | ||
2 | Lift Height Loosening (Creeping) |
| NA Hydraulic does not carry any payload | NA Hydraulic does not carry any payload | ||
3 | Hydraulic Failure Collapsible safety |
| Provided | Provided | ||
4 | Safety Side Flaps |
| 10 | 10 | ||
G | Gradeability Maximum | % |
|
| ||
H | UTILITY REQUIREMENTS |
| 15A 3 Phase | 15A 3 Phase | ||
1 | Required Connected load |
| Yellow | Yellow | ||
I | EQUIPMENT COLOR CODING |
| Painted | Painted | ||
1 | Corrosion Resistance: |
|
|
| ||
J | INSTALLATION & COMMISIONING |
| Provided | Provided | ||
1 | Training on Operation & Maintenance |
|
|
| ||
2 | of Sets of Manuals clearly indicating the parts, dwgs, specifications, Operation & maintenance |
| List shall be provided | List shall be provided | ||
K | OPERATION |
|
|
| ||
1 | Equipment to be used for loading & unloading |
| Fork Lift (up to 11 % Gradeability) | Fork Lift (up to 11 % Gradeability) | ||
2 | Containers used for Loading / Unloading |
| STANDARD | STANDARD | ||
L | Warranty |
| 12 MONTHS from the date of installation | 12 MONTHS from the date of installation |