Vimal Industries – Material Handling Equipment, Hand Pallet Truck & Scissor Lift Manufacturer offered by Vimal Industries from Pune, Maharashtra, india.

Top Dock Leveler Manufacturers in Chennai: Your Ultimate Guide

Dock Leveler Manufacturers in Pune, Maharashtra

Dock Leveler Manufacturers in Pune, Dock Leveler Manufacturers in Maharashtra, Dock Leveler Manufacturers in India

 

Chennai, known for its thriving industrial and logistics sectors, is a key player in India’s economic landscape. As businesses expand, the demand for efficient material handling solutions, including dock levelers, is on the rise. Dock levelers are essential for ensuring smooth and safe loading and unloading operations, by bridging the height difference between the loading dock and vehicles. This comprehensive guide will provide an in-depth overview of the top dock leveler manufacturers in Chennai, detailing their offerings and why they are trusted by numerous industries.

The Importance of Dock Levelers in Chennai’s Industrial Sector

In Chennai’s fast-paced industrial environment, dock levelers play a crucial role in enhancing operational efficiency and safety. They enable seamless movement of goods, compensate for height differences, and reduce the risk of accidents during loading and unloading. For industries ranging from automotive to logistics, having reliable dock levelers is crucial for maintaining productivity and safety.

Top Dock Leveler Manufacturers in Chennai

1. Gandhi Automation Pvt Ltd

Gandhi Automation is a leading name in the field of industrial automation in India, specializing in advanced dock levelers and other material handling equipment.

Key Products:

  • Hydraulic Dock Levelers: Known for their robust performance, these dock levelers provide smooth and precise height adjustments, ideal for high-frequency operations.
  • Manual Dock Levelers: These cost-effective solutions are designed for less intensive applications, ensuring durability and reliability.
  • Custom Solutions: Gandhi Automation offers tailored solutions to meet specific operational needs and constraints.

Why Choose Gandhi Automation? Gandhi Automation is renowned for its innovation and commitment to quality. Their extensive service network and customer-centric approach make them a preferred choice for businesses in Chennai.

2. JOST’s Engineering Company Limited

JOST is a globally recognized leader in material handling solutions, providing a wide range of high-quality dock levelers designed to enhance operational efficiency.

Key Products:

  • Hydraulic Dock Levelers: These are ideal for high-usage environments, offering smooth and precise operation.
  • Mechanical Dock Levelers: Suitable for less frequent use, these levelers provide a robust and cost-effective solution.
  • Pit and Surface Mount Options: JOST offers a variety of mounting options to suit different installation needs.

Why Choose JOST? JOST is known for its high-quality engineering and innovative designs. Their strong focus on safety and efficiency, combined with a comprehensive service network, makes them a reliable choice for businesses in Chennai.

3. EFA India Pvt Ltd

EFA India is a prominent manufacturer of high-performance dock levelers and loading bay equipment, offering solutions tailored to various industrial needs.

Key Products:

  • Hydraulic Dock Levelers: Featuring advanced technology for smooth and efficient operation, these levelers are suitable for diverse applications.
  • Manual Dock Levelers: These models provide a cost-effective solution for moderate usage, ensuring durability and ease of operation.
  • Dock Shelters and Accessories: EFA India also offers related products such as dock shelters and bumpers to enhance the safety and efficiency of loading operations.

Why Choose EFA India? EFA India is known for its customer-oriented approach and innovative solutions. Their commitment to quality and service makes them a top choice for dock levelers in Chennai.

4. Dock Leveller Solutions India

Dock Leveller Solutions India is a specialized manufacturer offering a range of high-quality dock levelers designed to improve the efficiency and safety of material handling operations.

Key Products:

  • Hydraulic Dock Levelers: These levelers offer precise height adjustments and are suitable for various industrial applications.
  • Mechanical Dock Levelers: Ideal for less frequent use, these models are durable and cost-effective.
  • Custom Dock Levelers: The company also provides custom solutions to address specific operational requirements.

Why Choose Dock Leveller Solutions India? Dock Leveller Solutions India is recognized for its reliable products and strong customer support. Their expertise in providing tailored solutions makes them a preferred choice in Chennai’s dock leveler market.

5. Dock Tech Engineering

Dock Tech Engineering offers a comprehensive range of dock levelers and loading bay equipment, known for their durability and performance.

Key Products:

  • Hydraulic Dock Levelers: Designed for high-usage environments, these levelers provide smooth height adjustments and robust performance.
  • Manual Dock Levelers: These are ideal for moderate use, offering a cost-effective solution without compromising on quality.
  • Dock Bumpers and Safety Products: Dock Tech Engineering also supplies related products such as dock bumpers and safety barriers to improve operational safety.

Why Choose Dock Tech Engineering? Dock Tech Engineering is known for its high-quality products and strong emphasis on customer satisfaction. Their efficient solutions and reliable service make them a trusted partner for businesses in Chennai.

Factors to Consider When Choosing a Dock Leveler Manufacturer in Chennai

Selecting the right dock leveler manufacturer is crucial for optimizing your material handling operations. Consider the following factors to ensure you choose the best solution for your needs:

1. Load Capacity and Application

It is important to choose a dock leveler that can handle the maximum load and type of materials you plan to move. Different applications may require specific dock levelers designed for particular weight capacities and operational frequencies.

2. Type of Dock Leveler

Hydraulic dock levelers are suitable for high-frequency use and offer precise height adjustments. Mechanical dock levelers are more cost-effective and ideal for less intensive operations. Choose the type that best suits your business needs.

3. Safety Features

Safety should be a top priority when selecting dock levelers. Look for models with essential safety features such as safety bars, automatic leveling, and overload protection to ensure safe and efficient operations.

4. Installation and Maintenance Services

A reliable manufacturer should provide comprehensive installation and maintenance services, including regular upkeep, availability of spare parts, and prompt customer support to address any issues that may arise.

5. Cost and Value for Money

While cost is an important factor, focus on the overall value provided by the dock leveler, including its performance, durability, and after-sales support.

Benefits of Using Dock Levelers in Industrial Operations

Dock levelers offer numerous benefits that significantly enhance material handling efficiency:

  • Increased Efficiency: Dock levelers facilitate smooth and seamless loading and unloading, reducing downtime and improving overall productivity.
  • Enhanced Safety: By bridging the gap between the dock and the vehicle, dock levelers help prevent accidents and injuries, ensuring the safety of both personnel and goods.
  • Versatility: Dock levelers can accommodate different vehicle heights and load capacities, making them suitable for various industrial applications.
  • Durability: High-quality dock levelers are built to withstand heavy usage and harsh conditions, providing long-term reliability and performance.

Future Trends in the Dock Leveler Industry in Chennai

The dock leveler industry is evolving with new technologies and trends. In Chennai, key trends to watch include:

  • Automation and Smart Solutions: The adoption of automated and smart dock levelers is increasing, with features such as sensor-based systems and automated docking enhancing efficiency and safety.
  • Sustainability and Energy Efficiency: There is a growing emphasis on designing dock levelers with energy-efficient features to reduce operational costs and environmental impact.
  • Enhanced Safety Features: Advanced safety features, such as improved control systems and durable materials, are being integrated into modern dock levelers to improve safety and performance.

Equipment Details

VIMAL  dock leveler with 6000 & 10000 kgs capacity is an ergonomically designed
for loading and unloading of goods.

TECHNICAL SPECIFICATIONS

Model No.

 

 

 

A

EQUIPMENT TECHNICAL DETAILING

 

VI-DL-06

VI-DL-10

1

Equipment Effciency

 

1

1

2

Capacity

kg

6000 Dynamic

10000 Dynamic

3

Capacity

kg

 

12000 Static

4

Lift / Lowering SPEED

mm/min

0.05 m/sec

0.05 m/sec

5

OVERALL DIMENSIONS

 

 

 

6

Size L X W X H (mm)       

mm

2730 X 2030 X 480

2730 X 2030 X 480

7

Lip Extension (mm)           

mm

400

400

8

Working Range Above & Below

mm

350 / 250

350 / 250

9

LIFT Operation

 

Hydraulically

Hydraulically

10

LIP Motion

 

Hydraulically

Hydraulically

B

HYDRAULIC SYSTEM

 

 

 

1

Dimension of Power Pack (L X W X H)

mm

400 H x 560 L x 340 W mm

400 H x 560 L x 340 W mm

2

Tank Capacity

 

8 LITER

8 LITER

3

Oil Grade

 

68 ENCLO

68 ENCLO

4

Pump make & Type

 

DOWTY GEAR PUMP

DOWTY GEAR PUMP

5

Hydraulic Valves make

 

YUKEN

YUKEN

6

Hydraulic Hose Piping

 

PIX/PARKER/MARKWELL

PIX/PARKER/MARKWELL

7

Lift Cylinder Qty.

 

1 NOS

1 NOS

8

Cylinder Bore Dia.

mm

50 mm honed

50 mm honed

9

Shaft

 

40 mm hard chrome Plated

40 mm hard chrome Plated

10

Cylinder Stroke

mm

300

300

11

Seals Type

 

PU seal

PU seal

12

Working Pressure Range

 

100 bar

100 bar

13

Pump Flow

 

1.8 LPM

1.8 LPM

14

Lip Cylinder Qty

 

1

1

15

Cylinder Bore Dia.

mm

47 mm seamless

47 mm seamless

16

Shaft

 

35 mm Hard Chrome Plated

35 mm Hard Chrome Plated

17

Cylinder Stroke

mm

200

200

C

Electric Controls

 

 

 

1

Control Panel / Motor

 

Simens/CG

Simens/CG

2

Control Voltage for contactor & coils

 

230V AC

230V AC

3

Illuminated integrated LED Switches

 

Tecknik

Tecknik

4

Electric Wires Make

 

Finolex / Polycab / Avanti

Finolex / Polycab / Avanti

5

Contactor, Relays, Switch, Push Buttons

 

L&T/Simens

L&T/Simens

6

MCB

 

Reputed Brand

Reputed Brand

8

Motor

 

1 hp 3 Phase – CG / BB

1 hp 3 Phase – CG / BB

D

Buffers Qty

 

02 Nos- Rubber (200mm X 200mm X100mm)

02 Nos- Rubber (200mm X 200mm X100mm)

E

Structure

 

5 mm

5 mm

1

Chequered plate Thickness

 

6 Nos

6 Nos

2

I-beam

 

Pivoted

Pivoted

3

Lip mounting

 

Pivoted

Pivoted

4

Deck Mounting

 

16mm

16mm

5

Lip Plate thickness

mm

Pit Drawing To Submit

Pit Drawing To Submit

6

Lip Type

 

 

 

F

CIVIL Requirements

 

relief valve provided for free floating

relief valve provided for free floating

1

Safety Available

 

NA Hydraulic does not carry any payload

NA Hydraulic does not carry any payload

2

Lift Height Loosening (Creeping)

 

NA Hydraulic does not carry any payload

NA Hydraulic does not carry any payload

3

Hydraulic Failure Collapsible safety

 

Provided

Provided

4

Safety Side Flaps

 

10

10

G

Gradeability Maximum

%

 

 

H

UTILITY REQUIREMENTS

 

15A 3 Phase

15A 3 Phase

1

Required Connected load

 

Yellow

Yellow

I

EQUIPMENT COLOR CODING

 

Painted

Painted

1

Corrosion Resistance:

 

 

 

J

INSTALLATION & COMMISIONING

 

Provided

Provided

1

Training on Operation & Maintenance

 

 

 

2

of Sets of Manuals clearly indicating the parts, dwgs, specifications, Operation & maintenance

 

List shall be provided

List shall be provided

K

OPERATION

 

 

 

1

Equipment to be used for loading & unloading

 

Fork Lift (up to 11 % Gradeability)

Fork Lift (up to 11 % Gradeability)

2

Containers used for Loading / Unloading

 

STANDARD

STANDARD

L

Warranty

 

12 MONTHS from the date of installation

12 MONTHS from the date of installation

Model No.

 

 

VI-DL-06

A

EQUIPMENT TECHNICAL DETAILING

 

 

VI-DL-10

1

Equipment Effciency

 

1

1

2

Capacity

kg

6000 Dynamic

10000 Dynamic

3

Capacity

kg

 

12000 Static

4

Lift / Lowering SPEED

mm/min

0.05 m/sec

0.05 m/sec

5

OVERALL DIMENSIONS

 

 

 

6

Size L X W X H (mm)

mm

2730 X 2030 X 480

2730 X 2030 X 480

7

Lip Extension (mm)

mm

400

400

8

Working Range Above & Below

mm

350 / 250

350 / 250

9

LIFT Operation

 

Hydraulically

Hydraulically

10

LIP Motion

 

Hydraulically

Hydraulically

B

HYDRAULIC SYSTEM

 

 

 

1

Dimension of Power Pack (L X W X H)

mm

400 H x 560 L x 340 W mm

400 H x 560 L x 340 W mm

2

Tank Capacity

 

8 LITER

8 LITER

3

Oil Grade

 

68 ENCLO

68 ENCLO

4

Pump make & Type

 

DOWTY GEAR PUMP

DOWTY GEAR PUMP

5

Hydraulic Valves make

 

YUKEN

YUKEN

6

Hydraulic Hose Piping

 

PIX/PARKER/MARKWELL

PIX/PARKER/MARKWELL

7

Lift Cylinder Qty.

 

1 NOS

1 NOS

8

Cylinder Bore Dia.

mm

50 mm honed

50 mm honed

9

Shaft

 

40 mm hard chrome Plated

40 mm hard chrome Plated

10

Cylinder Stroke

mm

300

300

11

Seals Type

 

PU seal

PU seal

12

Working Pressure Range

 

100 bar

100 bar

13

Pump Flow

 

1.8 LPM

1.8 LPM

14

Lip Cylinder Qty

 

1

1

15

Cylinder Bore Dia.

mm

47 mm seamless

47 mm seamless

16

Shaft

 

35 mm Hard Chrome Plated

35 mm Hard Chrome Plated

17

Cylinder Stroke

mm

200

200

C

Electric Controls

 

 

 

1

Control Panel / Motor

 

Simens/CG

Simens/CG

2

Control Voltage for contactor & coils

 

230V AC

230V AC

3

Illuminated integrated LED Switches

 

Tecknik

Tecknik

4

Electric Wires Make

 

Finolex / Polycab / Avanti

Finolex / Polycab / Avanti

5

Contactor, Relays, Switch, Push Buttons

 

L&T/Simens

L&T/Simens

6

MCB

 

Reputed Brand

Reputed Brand

8

Motor

 

1 hp 3 Phase – CG / BB

1 hp 3 Phase – CG / BB

D

Buffers Qty

 

02 Nos- Rubber (200mm X 200mm X100mm)

02 Nos- Rubber (200mm X 200mm X100mm)

E

Structure

 

5 mm

5 mm

1

Chequered plate Thickness

 

6 Nos

6 Nos

2

I-beam

 

Pivoted

Pivoted

3

Lip mounting

 

Pivoted

Pivoted

4

Deck Mounting

 

16mm

16mm

5

Lip Plate thickness

mm

Pit Drawing To Submit

Pit Drawing To Submit

6

Lip Type

 

 

 

F

CIVIL Requirements

 

relief valve provided for free floating

relief valve provided for free floating

1

Safety Available

 

NA Hydraulic does not carry any payload

NA Hydraulic does not carry any payload

2

Lift Height Loosening (Creeping)

 

NA Hydraulic does not carry any payload

NA Hydraulic does not carry any payload

3

Hydraulic Failure Collapsible safety

 

Provided

Provided

4

Safety Side Flaps

 

10

10

G

Gradeability Maximum

%

 

 

H

UTILITY REQUIREMENTS

 

15A 3 Phase

15A 3 Phase

1

Required Connected load

 

Yellow

Yellow

I

EQUIPMENT COLOR CODING

 

Painted

Painted

1

Corrosion Resistance:

 

 

 

J

INSTALLATION & COMMISIONING

 

Provided

Provided

1

Training on Operation & Maintenance

 

 

 

2

of Sets of Manuals clearly indicating the parts, dwgs, specifications, Operation & maintenance

 

List shall be provided

List shall be provided

K

OPERATION

 

 

 

1

Equipment to be used for loading & unloading

 

Fork Lift (up to 11 % Gradeability)

Fork Lift (up to 11 % Gradeability)

2

Containers used for Loading / Unloading

 

STANDARD

STANDARD

L

Warranty

 

12 MONTHS from the date of installation

12 MONTHS from the date of installation

 

Model Number : VI-DL-10
HSN Code : 84289090
Stock: In-Stock
Main Specs : Available with shoe guard, 10 mm -Thicklip with profile joint, 6 strong member support base, Heavy duty construction. Capacity : 10-15 Tons.